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Extensive work has been carried out on utilizing MmNi5-based alloys (Mm, mischmetal) as a low cost negative battery electrode. The replacement of nickel by cobalt was effective in improving cycle lifetime but caused a decrease in capacity and high rate capability. The replacement of lanthanum by large amounts of cerium of neodymium gave the alloy a satisfactory cycle lifetime with small amounts of cobalt present and without impairing the high rate capability. The alloy MmNi3.5Co0.7Al0.8 was selected consistent with the above requirements. Induction-melting tests showed that the surface region with a columnar structure had a longer cycle lifetime than the inner region with an equiaxed structure. Annealing treatment also caused a decrese in the cycle lifetime. It was considered that alloys with smaller crystal grains had a longer cycle lifetime because the protective surface layer on the grain would remain effective after pulverization. The deviation from stoichiometric composition to the nickel-rich side or the Mm-rich side also caused a decrease in cycle lifetime, accompanied by the precipitation of nickel or Mm on the grain boundaries. It was concluded that the surface layer of the crystal grain played a very important role in preventing capacity decay.
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